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Door Interlock Switch
D2D
Power Switch with Minimum Contact Gap up to 3 mm.
* Minimum contact gap of 3 mm (standard models), needed in general power switches, is provided. * Mechanism with double return spring and direct drive positive contact opening features * Pull-on lock type for easy maintenance is also available. * Conforms to Class II of VDE Insulation Grade. * RoHS Compliant
Ordering Information
Type Standard Contact Gap 3 mm min. Contact Form SPDB-NO/NC SPDB-NO SPDB-NC DPDB-NO Pull-on lock 1 mm SPDB-NO/NC Part Number Screw mount type D2D-1000 D2D-1001 D2D-1002 --D2D-2000 Panel mount type D2D-1100 D2D-1101 D2D-1102 D2D-3103 D2D-3104 D2D-2100
SPDB-NO + SPDB-NO/NC - - -
Note: "DB" in the contact form = "Double Break".
Model Number Legend D2D 0
12
1.
3
2. Mounting 0: Screw mount 1: Panel snap-fit mount 3. Contact Form 0: SPDB-NO/NC 1: SPDB-NO 2: SPDB-NC 3: SPDB-NO + SPDB-NO/NC 4: DPDB-NO
Construction 1: Single pole, 3-mm contact gap 2: 3: Pull-on-lock type, 1-mm contact gap Double-pole, 3-mm contact gap
Door Interlock Switch
D2D
25
Specifications
Characteristics
D2D-1000 models D2D-2000 models D2D-3000 models 10 mm/s to 1 m/s Mechanical: 300 operations per minute max. Electrical: 30 operations per minute max. Contact resistance 50 m max. Insulation resistance 100 M min. (at 500 VDC) Dielectric strength Between terminals 2,000 VAC 1,000 VAC 2,000 VAC 50/60 Hz, 1mm of same polarity (See note 2) Between terminals 2,000 VAC 1,500 VAC 2,000 VAC and ground Between terminals 2,500 VAC 1,500 VAC --and non-current carrying metal parts Between terminals 4,000 VAC --4,000 VAC and actuator Vibration resistance Malfunction: 10 to 55 Hz, 1.5 mm double amplitude Shock resistance Destruction 1,000 m/s2 (approx 100G) max. Malfunction 500 m/s2 (approx. 50G) max. 300 m/s2 (approx. 30G) max. 500 m/s2 (approx. 50G) max. Degree of protection IEC IP40 Degree of protection vs. electric shock Class II Proof tracking index (PTI) 175 Ambient operating temperature -25 to 85C (at 60% RH max.) with no icing Ambient operating humidity 85% max (for 5C to 35C) Life expectancy Mechanical: 10,000,000 operations min. at 60 operations/minute Electrical: 100,000 operations min. at 30 operations/minute Weight Approx. 14 g (D2D-1000) Note: 1. Data shown are of initial value 2. The dielectric strength shown is measured using a separator between the switch and metal mounting plate Item Operating speed Operating frequency
Ratings (Reference values)
Resistive load Type Standard Pull-on lock 125 VAC 250 VAC 125 VAC 250 VAC Voltage NC 16 A 10 A NO NC 4A --Motor load NO
Note: 1. The above values ar for steady-state current and the motor load has an inrush current of 6 times the steady-state current. 2. The ratings apply under the following test conditions: Ambient Temperature = 202C, Ambient Humidity = 655%, Operating frequency = 30 operations/min.
Approved Standards
UL Recognized (File No. E41515)( CSA Certified (File No. LR21642)
Rated voltage 125 VAC 250 VAC D2D-1000 --16 A D2D-2000 --10 A D2D-3000 3/4 hp 16A, 1.5 hp
Contact Specifications
Item Specification Material Gap (standard value) Inrush current Minimum applicable load (see note) Standard model Rivet Silver 3 mm min. 1 mm 30 A max. 24 A max. 160 mA at 5 VDC Pull-on lock model
EN61058-1 (File No. 136005 VDE approval)
Rated voltage 250 VAC D2D-1000 16(4) A D2D-2000 10 A D2D-3000 16(4) A
Testing conditions: 1E4 (10,000 operations), T85 (0C to 85C) Note: The value in parentheses indicate motor load ratings.
EN61058-1 (File No. R9551934, TUV Rheinland approval)
Rated voltage 24 VDC D2D-3104 4A
Note: Minimum applicable loads are indicated by N standard reference values. This value represents the failure rate at a 60% (60) reliability level (JIS C5003). The equation 60=0.5 x 10-6 / operations indicates that a failure rate of 1/2,000,000 operations can be expected at a reliability level of 60%
Testing conditions: 5E4 (50,000 operations), T85 (0C to 85C)
26
Door Interlock Switch
D2D
Engineering Data
Mechanical Service Life
100,000 70,000
Electrical Service Life
10,000 7,000 Operating frequency: 30 operations/min p.f. = 1 AC250V
Number of operations (x10 3 )
Service life (x103 operations)
50,000 30,000
Ambient temperature: 202 C Ambient humidity: 655% Without load Operating frequency: 300 operations/min
5,000 3,000
10,000 7,000 5,000 3,000
1,000 700 500 300
1,000 0 10 20 30 40 50 60 70 80 90 100
100 0 1 2 3 4 5 6
OT (%)
Rated operating current (A)
Contact Form
SPDB-NO/NC SPDB-NO SPDB-NC
Mounting Holes
Screw mount switches may be panel mounted using M4 mounting screws with plane washers or spring washers to securely mount the switch. Tighten the screws to a torque of 0.49 to 0.69 N*m
Panel Mount Holes
Two, 4.3-dia. mounting holes or M4 screw holes
Panel Cutout Dimensions
13.5 0.1 Note 1.3 R max.
D2D-1000 D2D-2000 D2D-1100 D2D-2100
D2D-1001 D2D-1101
D2D-1002 D2D-1102
2.2 0.1
Panel
Panel thickness: 1.0 to 2.5 mm Note: Dimension is 36.70.1 with a panel thickness of 1.0 mm and 37.00.1 with a panel thickness of 2.5 mm
SPDB-NO + SPDB-NO/NC
DPDB-NO
Screw mount type panel
Panel mount type panel
D2D-3103
D2D-3104
Snap-fit panel mount switches use the panel cutout hole illustrated above. When mounting on a metal surface, be sure to provide a separator between the switch and mounting plate.
When opening or closing the door, the power ON state of the switch can be checked with the door left open. By closing the door after maintenance inspection, the switch will resume the normal momentary action. (this feature is ideal for conducting the electrical continuity test, inspection, repair, etc. of the switch after its assembly.) Example State To turn ON the power when the door is closed To turn OFF the power when the door is open To turn ON the power with the door left open
Pull-on Lock Function
Pull
Connection NO-NO NC-NC
ON OFF
OFF ON
ON OFF
Door Interlock Switch
D2D
27
Safety Features
Double Spring Mechanism
Two return springs are provided for the pin plunger. Thus, if either of the springs are broken, this feature will prevent the switch from malfunctioning or short-circuiting. (Applicable to D2D-1000 and D2D-3000 models. The D2D-2000 models with pull-on lock is not provided with this feature.)
Structure
Standard Types
Plunger External return spring Insulating ring Movable spring Case Fixed contact (NC) Movable contact Fixed contact (NC) Internal return spring
Direct Contact Opening Mechanism
The insulating ring, identified by , will positively break the circuit if a contact weld occurs in the switch. (D2D-1000 models).
Normally open terminal (NO) Normally closed terminal (NC)
Insulating ring
Pull-on Lock Types
Plunger
Example of D2D-1000.
Case Fixed contact (NC) Slider Returning spring Returning spring stopper Movable contact Fixed contact (NC) Normally closed terminal (NC) Normally open terminal (NO)
The section marked pushes the movable contact to apply force in the direction which separates the movable contact forcibly from the fixed contact.
Dimensions and Operating Characteristics
Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions 2. The operating characteristics are for operation in the A direction( )
Standard Models
Screw Mounting
D2D-1000 D2D-1001 D2D-1002
FP OP TTP 220.1 16 8 dia. A 4.30.05 dia. 1.8 5.8 13
23.6 33.6
Note: 1. NC-OFF: The force applied to the actuator to cause it to move from the free position to the position at which the NC contact opens. 2. NO-ON: The force applied to the actuator to cause it to move from the free position to the position at which the NO contact closes
10.4 25.2 30 Four quick-connect terminals (#250)
6.350.1 12.4
1.65 0
+0.1
dia.
OF max. TTF max. OT min. FP max. OP TTP max.
Model NC-OFF NO-ON
D2D-1000 300 gf 600 gf 2.3 mm
D2D-1001 --600 gf 750 gf 17 mm --12.7 0.4 mm 10 mm
D2D-1002 300 gf --5.5 mm 16.4 mm 15.9 0.4 mm ---
NC-OFF NO-ON
16.4 mm 15.9 0.4 mm 12.7 0.4 mm
28
Door Interlock Switch
D2D
Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions 2. The operating characteristics are for operation in the A direction( )
Panel Mounting
D2D-1100 D2D-1101 D2D-1102
400.1 8 dia. A 2.0 FP OP TTP
21.2
21.8 31.7
6.350.1 10.4 25.2 30 12.4 Four quick-connect terminals (#250)
1.65 +0.1 dia. 0
OF max. TTF max. OT min. FP max. OP TTP max.
Model NC-OFF NO-ON
D2D-1100 300 gf 600 gf 2.3 mm
D2D-1101 --600 gf 750 gf 13 mm --8.7 0.4 mm 6 mm
D2D-1102 300 gf --5.5 mm 12.4 mm 11.9 0.4 mm ---
NC-OFF NO-ON
12.4 mm 11.9 0.4 mm 8.7 0.4 mm
Panel Mounting
D2D-3103
40 5.6 dia. A FP OP 21.20.2
TTP
2
3
OF max. TTF max. OT min. FP max. OP TTP max.
Model NC-OFF NO-ON
31 41.5
NC-OFF NO-ON
D2D-3103 300 gf 600 gf 1,000 gf 2.3 mm 12.4 mm 11.9 0.8 mm 8.7 0.8 mm 6.4 mm
8.8 22.8 31.6 34.4
6.350.1 13
1.65 0
+0.1
dia.
Six quick-connect terminals (#250)
Panel Mounting
D2D-3104
FP
40 5.6 dia. A OP TTP 2 3
21.20.2
OF max. TTF max. OT min. FP max. OP
1.65 0
+0.1
Model NC-OFF NO-ON
31 41.5
NC-OFF NO-ON
TTP max.
dia.
D2D-3104 --600 gf 1,000 gf 2.3 mm 13.4 mm --8.7 0.8 mm 6.4 mm
8.8 31.6 34.4
6.350.1 13 Four quick-connect terminals (#250)
Door Interlock Switch
D2D
29
Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of 0.4 mm applies to all dimensions 2. The operating characteristics are for operation in the A direction( )
Pull-on Lock Models
Screw Mounting
D2D-2000
220.1 16 8 dia. A
TTP (see note) OP (see note)
Momentary Operation (Normal Operation)
4.30.05 dia. 1.8 5.8 13
FP
OP
OF max. TTF max. OT min. FP max. OP TTP max.
TTP
Model NC-OFF NO-ON
23.6 33.6
Note:
At pull-on lock operation. 10.4 25.2 30
+0.1 6.350.1 1.65 0 dia.
D2D-2000 D2D-2100 200 gf 300 gf 600 gf 4.5 mm 14.3 mm 10.3 mm NC-OFF 13.5 0.6 mm 9.5 0.6 mm NO-ON 12.7 0.6 mm 8.7 0.6 mm 8.3 mm 4.3 mm
12.4 Four quick-connect terminals (#250)
Panel Mounting
D2D-2100
TTP (see note) OP (see note)
400.1 8 dia. A 2.0 FP OP TTP 21.2
Pull-on Lock Operation
Model D2D-2000 D2D-2100 OF max. 2,000 gf PT max. 2 mm OT min. 0.4 mm MD max. 1.5 mm FP max. 14.3 mm 10.3 mm OP 15.1 0.6 mm 11.1 0.6 mm TTP max. 16.5 mm 12.5 mm
dia.
21.8 31.7
10.4 25.2 Note: At pull-on lock operation. 30
6.350.1 12.4 Four quick-connect terminals (#250)
1.65 0
+0.1
Precautions
Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User's Guide, "Snap Action Switches, Technical Information" for correct use.
Correct Use
Actuation
Apply operation force to the pin plunger in the direction it operates. Applying forces laterally or from an oblique direction may damage the pin plunger.
Using Microloads
Using a model for ordinary loads to switch microloads may result in faulty operation. Instead, use the models that are designed for microloads and that operate in the following range;
Voltage (V)
Incorrect
Correct
Incorrect
30
26mA
24 Inoperable range Operating range
12
5 0 0.1 1 10
160mA
100
1,000
Current (mA)
However, even when using microload models within the operating range shown above, if inrush current or inductive voltage spikes occur when the contact is opened or closed, then contact wear may increase and so decrease the service life. Therefore, insert a contact protection circuit where necessary.
30
Door Interlock Switch
D2D
Omron Electronic Components, LLC
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Door Interlock Switch
D2D
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X303-E-1 11/09 Specifications subject to change without notice Printed in USA
Door Interlock Switch
D2D

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